Design of a Block Logistics Operating System in Shipbuilding Industry Based on Axiomatic Design

Jung-Ryoul Son, Byung-Hyun Ha

Abstract


We deal with the design of the effective block logistics operating system in shipyard. The block logistics operation is one of the critical managerial problems in shipbuilding. The block logistics operation in shipyard consists of storage operation for temporary storage in the limited storage area and transfer equipment operation of blocks from the given storage area to next process according to the block production schedule. We propose a design method of block logistics operating system based on the axiomatic design and IDEF0 method. As a result of axiomatic design, system functions are determined regarding implementation sequence. We validated the proposed design by implementation of a block logistics operating system for a large scale shipyard.


Full Text:

PDF

References


Cochran, D. S., Arinez, J. F., Duda, J. W., and Linck, J., “A decomposition approach for manufacturing system design,” Journal of Manufacturing Systems, Vol. 20, No. 6, pp. 371-389, 2001～2002.

Do, S. H. and Suh, N. P., “Object-oriented software design with axiomatic design,” in Proc. Proceedings of ICAD2000, Cambridge, United Kingdom, 2000.

Ha, B. H., Son, J. R., Cho, K. K., and Choi, B. C., “A mathematical programming approach for block storage problem in shipbuilding process,” The Korean Operations and Management Science Society, Vol. 30, No. 3, pp. 99-111, 2013.

Han, S. D., Ryu, C. H., Shin, J. G., and Lee, J. K., “Implementation and applications of simulation based digital shipyard,” in Proc. Korean CAD/CAM Conference, Pyeongchang, Korea, 2008.

Heo, Y. J., Cha, J. H., Cho, D. Y., and Song, H. C., “Optimal block transportation path planning of transporters considering the damaged path,” Journal of the Society of Naval Architects of Korea, Vol. 50, No. 5, pp. 298-306, 2013.

Hwang, H. J., “A study on analysis process of customer requirements and functional requirements for a ship production simulations,” in Proc. Korean CAD/CAM Conference, Pyeongchang, Korea, 2011.

Jang, K. J. and Kim, S. H., “An implementation methodology for CALS/EC system using IDEF0 and conceptual design in logistics industry,” The Journal of Korean Institute of CALS/EC, Vol. 4, No. 1, pp. 37-58, 1999.

Kim, J. I., “IDEF0 models of the FCIM system for CALS implementation,” The Journal of Korean Institute of CALS/EC, Vol. 2, No. 1, pp. 39-52, 1996.

Kwon, O. R. and Yuem, J. K., “IDEF0 models for construction CALS implements,” The Journal of Korean Institute of CALS/EC, Vol. 2, No. 1, pp. 39-52, 1997.

Lee, D. H., Park, J. H., and Bae, H. R., “Comparison between planned and actual data of block assembly process using process mining in shipyards,” The Journal of Society for e-Business Studies, Vol. 4, No. 1, pp. 37-58, 1999.

Lee, D., Park, J., and Bae, H., “Clustering of assembly blocks using process mining in shipbuilding industry-the perspective of flow on work stage and utilization of shop,” Journal of the Korean Society of Supply Chain Management, Vol. 13, No. 2, pp. 125-142, 2003.

Lee, S. H., Kim, J. O., and Moon, I. K., “Deployment planning of blocks from storage yards using a tabu search algorithm,” Journal of the Korean Institute of Industrial Engineers, Vol. 37, No. 3, pp. 198-208, 2011.

Lee, W. S., Lim, W. I., Koo, P. H., and Joo, C. M., “Transporter scheduling for dynamic block transportation environment,” IE Interface, Vol. 21, No. 3, pp. 274-282, 2008.

Noh, J. K. and Shin, J. G., “Design of the automated curved hull plates forming system using the axiomatic design,” in Proc. Korean CAD/CAM Conference, Pyeongchang, Korea, 2010.

Noh, J. K., Yang, H. C., and Lim, N. W., “A development of block leveling system by using axiomatic design,” in Proc. Joint Conference with Korean Association of Ocean Science and Technology Societies, Daegu, Korea, 2012.

Park, C. K. and Seo, J. Y., “A case study on assembly block operations management at shipyard,” Korean Management Science Review, Vol. 23, No. 2, pp. 175- 185, 2006.

Park, C. and Seo, J., “Genetic algorithm of the planar storage location assignment problem,” Journal of the Korean Institute of Industrial Engineers, Vol. 35, No. 2, pp. 129-140, 2009.

Park, G. J., Do, S. H., and Suh, N. P., “Design and extension of software systems using the axiomatic design framework,” Transactions of the Korean Society Mechanical Engineering A, Vol. 23, No. 9, pp. 1536-1549, 1999.

Son, J. R., “A study of implementation for heavy vehicle to heavy vehicle communication system in shipbuilding,” in Proc. Joint Conference with Korean Operations Research and Management Science Society and Korean Institute of Industrial Engineers, Jeju, Korea, 2010.

Son, J. R. and Cho, K. K., “Design for block logistics system of storage location assignment in shipbuilding,” in Proc. The 12th Annual International Conference on Industrial Engineering Theory, Applications and Practice, Cancun, Mexico, 2007.

Sub, S. C. and Woo, K. Y., “Big shipyards set to create block logistics simulation model,” in Proc. Korean CAD/CAM Conference, Pyeongchang, Korea, 2009.

Suh, N. P., Axiomatic Design : Advances and Applications. New York, USA : Oxford University Press, 2001.

Won, S. H., Chun, B. K., Jeon, S. M., Lee, B. K., Jang, D. W., Cho, H. G., and Kim, K. H., “A decision support system for designing container terminals,” Journal of Intelligence and Information Systems, Vol. 12, No. 4, pp. 91-107, 2006.

Yien, T. S., Manufacturing System Design Methodology, Hong Kong University of Science and Technology, 1998.

Yim, S. B., Roh, M. I., Cha, J. H., and Lee, K. Y., “Optimal block transportation scheduling considering the minimization of the travel distance without overload of a transporter,” Journal of the Society of Naval Architects of Korea, Vol. 45, No. 6, pp. 646-655, 2008.


Refbacks

  • There are currently no refbacks.